Reduce your CO2 consumption with HF GROUP solutions
With 35% of our R&D investments dedicated to sustainability, we develop innovative technologies, processes and systems that help our customers reduce their environmental footprint significantly. Our latest innovations include for example:
- Electrical tire curing
- Smart Final Mix as a Service
- TANDEM mixers 2.0
- Energy monitoring
- End-of-life-tires solution
Titel CO2 Rechner
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Pioneering sustainable solutions in rubber and plastics processing
At HF GROUP, we are pioneering sustainable solutions in rubber and plastics processing, supporting our valueable customers toward a more eco-friendly future. By prioritizing efficiency, reliability, and long-term partnerships, we empower the industry to achieve their sustainability goals.
Sustainable tire curing
Introducing the electrical curing innovation for a greener future in tire manufacturing. Level up your ESG target by using electrical tire curing.
- CO2 emissions reduced by 50% per tire cured electrical heating vs. conventional steam heating
- HF offers it as a feature on a new curing presses and as a retrofit for existing curing presses
- With 2.3 billion new tires produced annually by 2031, E-Curing can potentially save ~ 21 million tons of CO2 per year
Smart Final Mix as a Service
The Smart Final Mix (AI) service combines algorithms as well as three distinct criteria for mixing quality, energy use and compound temperature. Benefit from more than 500+ trials experience and learn more about best achieved results for one mixing line:
- CO2 reduction up to 29%
- Throughput increase up to 40%
- Mixing time reduction up to 60%
TANDEM mixers 2.0
HF offers all significant innovations for the rubber and plastics mixing industry as the BANBURY® mixers, INTERMIX® mixers and TANDEM mixers 2.0 - the best and most efficient solutions in the market for silica mixing and beyond.
- CO2 emissions can be reduced by up to 60% due to reduction of mixing steps while maintaining high mixing quality
- Rework processing at no capacity losses due to direct feeding option in lower mixer
- Increased throughput by dividing the dispersive, distributive and, if required, reactive mixing tasks
Energy monitoring
Start optimizing your production efficiency with real-time energy consumption monitoring gaining valueable insights, especially in connection with your batch mixing specific energy consumption.
- Capture and store relevant energy consumption data and connect it to respective batch mixing data (in connection with ADVISE®)
- Visualize batch specific energy consumption (in connection with ADVISE®) including energy costs and CO2 emissions
- Discover inefficiencies, energy spikes and use energy consumption data as basis for mixing process and/or production planning optimization
End-of-life-tires solution
A green solution to a worldwide problem: the HF GROUP 2-stage pyrolysis system. Get from end-of-life tires (ELTs) 50% tire derived oil (TDO), 40% raw recovered Carbon Black (rCB) and 10% syngas. Benefit from HF and WF Recycle-Tech ELTs system per year:
- CO2 reduction of 10,500 tons
- 4,000 tons recovered materials, e.g. TDO, rCB and syngas
- 1 million tires from landfill sustainable recycled
